aluscreen

This handbook chapter describes the development process for new products, ie custom aluminum profiles (semi) and finished parts. The work is divided into manageable sections. This structure allows for a systematic review of the development activity. The aim is to develop high-quality and reliable products that meet the requirements of the customers and can be manufactured at an economical price.

The actual development work is divided into the following phases:

Definition Phase

- Formulation of the technical and economic requirements
- Defining the quality characteristics
- Review the feasibility
- Set internal or outside the company

Design phase

- Create drawings Planungsgerechte
- Manufacturing Planning
- Testing-Preliminary
- Tolerance Optimization
- Create model
- Design FMEA perform

Production Phase

- Establishing internal or external production
- Selection of suppliers needed
- Evaluation of suppliers
- QM-take agreements
- Inspection Equipment Planning
- Manufacturing resource planning
- Service Planning
- Process FMEA perform

Preparation phase

- Create production drawings
- Create BOM

Purchasing phase

- Production equipment purchase
- Prüfmitteleinkauf
- Creation of test plans
- Vendor-first sample
- First Article Inspection
- Testing optimize

Pre-series phase

- Pre-series
- Pilot production
- Evaluation of the pilot series
- Process capability analysis
- Correction measures

For all new developments FMEA-error analysis will be carried out. The results are documented.

Supporting documents:

FO-41 ERSTMUSTERPRÜFBERIHCHT
VA-41 new tool device